Axle counter resets after storms

Twice this week, our AzLM pair on the west lead went to fault after a 15-minute downpour, causing a 6-minute service hold while we performed a midnight reset and verification. For those maintaining similar setups, what preventive checks or connector sealing (IP67 glands, desiccant) have improved reliability and cut callbacks so we keep the timetable tight?

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But we killed our AzLM storm-faults by replacing the field-assembled M12s at the heads with pre‑molded IP68 pigtails — those screw backshells were wicking after a “downpour” — and haven’t had a reset since. If you’re stuck with the existing plugs, re‑torque and renew the O‑rings; are your head leads still field-built?

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I’d start with a pressure‑equalizing vent on the trackside JB and real drip loops below it; the pressure drop after a ‘15‑minute downpour’ pulls water past otherwise IP67 glands and isn’t worth a 6‑minute hold at midnight. We also replace the open spring terminals with sealed gel blocks and IR‑test head‑to‑shield after storms — anything under about 100 MΩ gets reworked. If you vent, skip desiccant, and ground the head cable shield at one end only per Siemens AzLM guidance: https://support.industry.siemens.com.

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What stopped our AzLM storm trips was adding a low-capacitance surge protector on the head pair in the trackside JB, bonded to a clean earth bar and keeping the leads <100 mm (e.g., https://www.dehn-international.com/en/products/dehnrail); after that, even near strikes didn’t throw a “fault.” Just watch the capacitance/leakage spec and re-verify sensor balance after install, because the wrong SPD will skew it. Do you already have protection at the JB or only back at the bungalow?

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